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Epoxy Gelcoat

What Is an Epoxy Gelcoat?

An epoxy gelcoat is a specialized coating known for its excellent water resistance and chemical resistance.

“Epoxy” refers to epoxy resin, a type of synthetic resin with outstanding adhesion, heat resistance, and chemical resistance. Gelcoat is a special coating used for surface protection and decoration, renowned for its water resistance and weather resistance.

When mixed with a hardening agent, epoxy resin undergoes curing to form a robust film. It exhibits high wear resistance and electrical insulation properties, making it suitable for outdoor corrosion-resistant applications. It is commonly used in demanding environments such as marine vessels and industrial facilities. Epoxy gelcoat boasts exceptional durability, requiring minimal frequent recoating or repairs, thus helping to reduce maintenance costs.

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Electrical Cabinet Cooler

What Is an Electrical Cabinet Cooler?

An electrical cabinet cooler is a device designed to properly control the temperature within cabinets where electronic equipment or machinery is housed.

Using compressed air alone, it can provide effective cooling, protecting heat-sensitive equipment from malfunction or damage caused by overheating. Furthermore, the pressurized cooling air helps prevent the entry of dust and mist into the cabinet.

Electrical cabinet coolers are compact, easy to install, and maintenance-free as they have no driving parts or consumable components. By combining a thermostat and solenoid valve, temperature control is achievable, allowing for reduced usage of compressed air.

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Welding Curtain

What Is a Welding Curtain?

A welding curtain is a protective barrier designed to separate the welding area from non-welding zones, thereby ensuring a safer working environment.

Welding generates arc light, which includes harmful ultraviolet and visible light. While welders wear protective face shields to protect their eyes, others in the vicinity or passing by may not have such protection, putting them at risk of exposure to this harmful light. Welding curtains, which effectively block arc light, are used to mitigate this risk.

Beyond shielding from harmful light, welding curtains also protect nearby workers from burns caused by welding spatter. These curtains are typically made from flame-resistant or non-flammable materials, further enhancing fire safety in the workplace.

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Epoxy Adhesive

What Is an Epoxy Adhesive?

Epoxy adhesive is a type of adhesive that is activated by mixing two components: an epoxy resin as the main ingredient and a hardening agent, typically a polyamide resin. Unlike standard adhesives that are ready to use directly from the container, Epoxy adhesive requires a mixing process to initiate a chemical reaction between the resin and the hardener.

This adhesive is known for its exceptional heat and water resistance, making it ideal for bonding a diverse range of materials, including metals and plastics. Due to its chemical hardening process, epoxy adhesive overcomes the common issue of weakening over time, as seen in traditional adhesives. It is also effective for tasks such as gap-filling.

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Drill Rod

What Is a Drill Rod?

A drill rod is a specialized product made from high-quality steel round bars, refined with high precision through centerless grinding. This technique involves grinding cylindrical products without fixing both ends, ensuring uniform precision grinding from the center to the ends of the product.

Drill rods are primarily used as the shaft material for tools like drills, reamers, and end mills, playing a crucial role in high-precision hole drilling and cutting processes. The use of a drill rod is essential in applications requiring precise and accurate machining.

These rods have a wide range of applications, including the manufacturing of automotive components, aircraft parts, and machinery. They are particularly valuable in various industrial sectors where precision is a critical factor.

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Frequency Divider

What Is a Frequency Divider?

A frequency divider is a device designed to manage and distribute frequencies when various communication devices or systems operate within the same frequency band.

Issues such as interference and signal conflicts can arise when different communication systems, including wireless communication, broadcasting, and Wi-Fi, use the same frequency. This leads to diminished communication quality. A frequency divider plays a crucial role in ensuring the proper allocation and coordination of these frequencies, enabling diverse communication systems to coexist and function effectively.

While a related device, the demultiplexer, is used to separate a single signal into multiple bands or directions, a frequency divider specifically divides a single input signal into multiple output signals. It separates the input signal into several sub-signals, each retaining the original signal’s shape and characteristics.

ライニング

監修:関西ポリマー株式会社

ライニングとは

ライニング (英: Lining) とは、設備や容器の内部表面に特殊な材料を塗布するサービスです。

腐食や摩耗などから設備を保護するために使用されます。一般的なライニング材料にはセラミックやゴムまたはフッ素樹脂などがあり、化学的に安定している点が特徴です。

ライニングによって基材の表面を覆うことで、腐食または摩耗を防止する効果が期待できます。これにより、設備の寿命を延ばし、メンテナンスおよび修理の頻度を減少させます。危険物や腐食性物質を扱う場合には、設備の損傷だけでなく、漏れによる被液事故を防止する役割も果たします。

また、工業に使用される危険液体が漏洩した場合、環境汚染につながる場合もあります。ライニングはこれらのリスクを最小限に抑えることが可能です。化学プロセスのタンクやパイプラインには、漏れを防ぐためのライニングが施され、プロセスの安全性を高めます。

ライニングの使用用途

ライニングの主な使用用途は以下の通りです。

1. 化学工業

化学工業では薬品や酸・アルカリなどの腐食性物質を使用します。これらの物質は設備や容器の内部表面に腐食や化学反応を引き起こす可能性があります。ライニングは内部表面をこれらの腐食から保護するために使用されます。

ゴムライニングは、柔軟性があり、高い耐摩耗性を持ちます。腐食や摩耗から保護するために使用されています。フッ素樹脂ライニングは高い化学的耐性を持ち、有機溶媒などの腐食性物質に対して有効で、厳しい環境下に適しています。グラスライニングは酸に対して耐食性を持ち、耐熱性に優れています。

2. 鉱業

鉱業では鉱石や鉱物の処理に関わる設備の内部表面が摩耗・腐食します。設備にライニングを施すことで、耐食性を付与して設備の寿命を延ばします。特にセラミックなどの耐火材料によるライニングは高温プロセスに耐えるため、耐火炉や製錬炉の内部に使用されることも多いです。

3. 建設業

建屋の壁面や屋根にライニングが施されることもあります。建屋材料に防水ライニングを施すことで、雨水や雪から建物を保護することが可能です。アスファルトやシート防水材料が一般的に使用されます。地下駐車場や地下管路においても、防水ライニングによって地下水浸透を防ぎます。

ライニングの原理

ライニング加工は一般的に基材表面へ塗布することを指します。基材となる材料は鋼鉄などの金属やコンクリートが多く、基材の腐食・摩耗を防止することができます。目的に応じて様々な種類が使い分けられますが、共通点としては、耐食性の高い材料を使用し、厚めの塗膜を形成する点です。

ライニングは、様々な施工方法があり、厚膜塗装・シートライニング・回転成型ライニングといった手法があります。施工方法によって、塗膜の厚みや特徴が異なるため、用途に合わせた施工方法の選定が重要です。

ライニングの種類

ライニングには様々な種類が存在します。以下はその一例です。

1. フッ素樹脂ライニング

フッ素樹脂を使用したライニングです。耐腐食性と耐摩耗性に優れている点が特徴です。主に化学プロセス設備などに使用され、腐食や化学薬品から設備を保護します。

2. グラスライニング

陶磁器やセラミックを一部として使用したライニングです。耐熱性と酸に対する耐食性が高い点が特徴で、高温のプロセスでの使用に適しています。石油化学プロセスや鉱業業界または冶金業界で広く使用されます。

3. ゴムライニング

ゴムを使用したライニングです。耐腐食性と耐摩耗性に優れている点が特徴です。主に化学プロセス設備などに使用され、腐食や化学薬品から設備を保護します。

本記事はライニングを製造・販売する関西ポリマー株式会社様に監修を頂きました。

関西ポリマー株式会社の会社概要はこちら

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Glass Railing

What Is a Glass Railing?

Glass railings, a type of handrail crafted from glass, find widespread use in architecture and interior design due to their unique characteristics.

Characterized by transparency, glass railing provide an unobstructed view of the surroundings, elevating the aesthetics of spaces and allowing ample natural light. Frequently composed of tempered glass for enhanced strength and durability, they are also shatter-resistant, simplifying maintenance and preserving their visual appeal.

Applications of Glass Railings

Due to their high transparency, glass railings are versatile in use. Examples include:

1. Commercial Facilities

  • Shopping malls utilize glass railings on balconies and staircases, offering a modern and luminous atmosphere.
  • Hotels employ decorative glass in balconies and lobbies to enhance views and create an inviting ambiance.
  • Art galleries and museums integrate glass railings in staircases and balconies for improved exhibit visibility.

2. Offices

  • Glass railings contribute to contemporary and clean aesthetics in office staircases and entrances, fostering a comfortable environment for employees.
  • The bright appearance can be advantageous for recruitment efforts.

3. Public Facilities

  • Airports and similar settings utilize glass railings to provide a spacious impression, particularly beneficial for attracting tourists.
  • Corrosion resistance makes them suitable for damp environments, such as public pools.

4. Residential Homes

  • Glass railings in homes serve as stair railings, brightening interiors and exteriors and contributing to a comfortable daily life.
  • They are also used in gardens and balconies to create relaxing spaces.

Characteristics of Glass Railings

  • – Glass railings predominantly use tempered glass, offering higher strength and safety as it shatters into granules upon breakage.
  • Transparent designs facilitate light transmission and maintain an open atmosphere, while frosted glass options cater to specific needs.
  • High corrosion resistance makes glass suitable for outdoor use, with optional anti-slip treatments for safety.

Selecting Glass Railings

Considerations when choosing glass railings include:

1. Size

  • Height should comply with architectural and safety standards, typically ranging from 90cm to 110cm.
  • Length is determined based on the installation site.

2. Thickness

  • Indoor and outdoor uses may require different thicknesses, with indoor typically 5cm to 12cm and outdoor often exceeding 15cm.

3. Design

  • Matching the building’s exterior and interior is crucial, with options including frameless or steel frame combinations.
  • Various glass designs, such as transparent panels, etching, or patterns, offer customization.
  • Color considerations include transparent or colored glass options to align with the overall building design and interior colors.

Understanding these considerations ensures the selection of glass railings that not only prioritize safety but also harmonize with the surrounding aesthetics.

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Solar Water Heater

What Is a Solar Water Heater?

A Solar Water Heater is a device designed to supply hot water using solar thermal energy.

Effectively harnessing sunlight, reduces carbon dioxide emissions and alleviates the environmental impact, contributing to a decrease in greenhouse gas emissions compared to traditional methods using fossil fuels. Additionally, it reduces dependence on energy sources such as electricity or gas. Since solar energy is freely available, it not only cuts energy costs but also brings long-term economic benefits.

However, its efficiency may decrease in regions with limited sunlight, and due to the potentially high initial investment, careful planning and consideration are necessary.

Uses of Solar Water Heater

Solar Water Heaters find applications in diverse scenarios:

1. Residential Use

In households, they are widely used to supply hot water for various purposes. Examples include hot water for dishwashing and cooking in the kitchen, as well as showers and baths in the bathroom. They are employed to reduce energy costs and provide sustainable energy.

2. Commercial Facilities

Commercial establishments, where a large amount of hot water is often needed, can benefit from Solar Water Heaters by reducing energy costs and minimizing environmental impact.

Restaurants and hotels use them for hot water supply in kitchens and bathing facilities. Additionally, outdoor areas like pools, are used to maintain water temperature during seasons or temperatures that might cause a decrease. Especially common in resort hotels and recreational facilities, they are often adopted for energy cost reduction and environmental considerations.

3. Industrial Use

In factories and manufacturing, Solar Water Heaters are integrated as part of processes to reduce energy costs and control carbon emissions.

4. Agriculture and Livestock Farming

In agriculture and livestock farming, they are used to warm water. For supplying water to agricultural fields, Solar Water Heaters warm the water efficiently, facilitating effective irrigation. Moreover, warm water is often required in the preparation of feed for livestock.

Principles of Solar Water Heater

A Solar Water Heater collects and converts solar energy into heat to supply hot water.

The central component of a Solar Water Heater is the solar collector. This collector has black panels that absorb sunlight, raising their temperature and capturing thermal energy.

A heat transfer medium within the solar collector flows through the black panel. The heat from the heated panel is transferred to the heat transfer medium, causing its temperature to rise. The heated heat transfer medium moves from the solar collector to the hot water storage tank, where the water inside the tank is heated.

The heated water is then supplied through a faucet. The supply of hot water often utilizes methods such as pumps or natural flow.

How to Choose a Solar Water Heater

When selecting a Solar Water Heater, several factors need to be considered:

1. Weather Conditions

Since it relies on solar energy, the performance of the product is heavily dependent on the local weather conditions. Consider factors such as sunlight duration, temperature, and seasonal variations, and choose a Solar Water Heater suitable for the region’s weather conditions. In some regions, installation may not be possible.

2. Collector Type

Various types of Solar Water Heaters exist, with flat-plate collectors and vacuum tube collectors being major types. Since each type has its advantages and limitations, it is crucial to choose the type that suits the installation environment.

3. System Capacity

The system’s capacity should be selected based on the required amount of hot water. Generally, larger capacity comes with a higher price and requires a larger area. Depending on the application, such as residential or commercial, determine the system size accordingly.

4. Efficiency

Efficiency is a crucial factor in Solar Water Heaters. A more efficient system converts solar energy into thermal energy more effectively. To enhance efficiency, choose systems with high-quality solar collectors and insulation materials.

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Survey Drone

What Is a Survey Drone?

A Survey Drone is a drone designed for surveying geographical information, such as terrain.

By combining terrain data obtained through sensors like cameras or lasers mounted on drones with position information acquired through GPS, dedicated software can analyze and process the data. This process enables the creation of accurate maps and 3D models. The efficient and rapid data collection capabilities allow for surveying large areas in a short period.

Moreover, Survey Drones enhance safety in construction sites and disaster areas by enabling data collection without the need to climb hazardous or elevated locations. It also offers potential cost reductions in terms of labor and equipment expenses, particularly in large-scale surveys.

However, it’s important to note that legal regulations regarding drone flights may exist in different regions. Proper licenses must be obtained, and operations must comply with the law. Compliance with regulations related to privacy and data protection is also essential.

Uses of Survey Drone

The primary use cases for Survey Drones are as follows:

1. Construction and Civil Engineering

Survey Drones are commonly used for pre-construction site surveys. They collect information necessary for construction plans by understanding the current state of the land and identifying differences with the design. They are also utilized for progress monitoring and reporting during construction.

2. Environmental Survey

Survey Drones monitor the health of forests, detect growth rates, and identify areas with dying trees. This contributes to sustainable forest resource management and early warning systems for forest fires. They are also employed to survey wildlife habitats, providing data for wildlife conservation efforts.

3. Mining

Survey Drones are used in mineral exploration. They observe not only the surface but are also employed for mapping underground structures. They can detect changes in terrain and differences in rock composition, facilitating the identification of mineral deposits and types.

4. Disaster Sites

In the aftermath of natural disasters, Survey Drones are used to assess disaster sites. They accurately evaluate the scale and impact of disasters such as floods, landslides, or forest fires. This information aids in formulating emergency response plans.

Principles of Survey Drone

There are two types of Survey Drones: Photogrammetric Drones and LiDAR (Light Detection and Ranging) Drones.

Photogrammetric Drones use cameras onboard to capture multiple aerial photos, which, when combined with GPS-based location information, allow for accurate geographical information through analysis. Photogrammetric analysis requires specialized software, along with markers visible from above and software for analysis. Markers come in inexpensive printed types and those with built-in GPS. The software can be installed on a PC or used in the cloud.

LiDAR Survey Drones, on the other hand, replace camera sensors with LiDAR, emitting laser beams from above to collect highly accurate terrain data while eliminating the impact of vegetation.

The drones often utilize GPS for self-positioning, allowing for flight route planning and location information tagging on data.

The core technologies supporting these operations include the drone’s flight control system. This system, using components like gyroscope and accelerometer data, helps maintain stability during flights, even in windy conditions.

How to Choose a Survey Drone

When selecting a Survey Drone, consider the following factors:

1. Measurement Accuracy

Choose a Survey Drone that aligns with the required precision for your intended purpose. Particularly in construction projects or land surveys, high accuracy is often crucial. The precision of the drone’s position information acquired through GPS can impact the accuracy of survey results.

2. Sensors and Cameras

The sensors and cameras of the Survey Drone significantly affect the quality and efficiency of data collection. Typically, RGB cameras collect visual data for generating maps and 3D models. The resolution of camera sensors, along with the performance of the gimbal mechanism to reduce lens distortion and vibrations, influences survey accuracy. For creating accurate terrain data unaffected by vegetation, LiDAR sensors can be chosen.

3. Flight Time

The typical flight time of a Survey Drone ranges from 20 to 30 minutes. Select a product with an appropriate flight time based on the survey area.

4. Durability

It is essential to confirm the drone’s protection rating against elements like dust and rain, especially when used outdoors. Additionally, models with high wind resistance can maintain stable flights in unstable weather conditions.