What Is a Swaging Tool?
Originally, ‘crimping’ described a method of joining metal plates through deformation, and the term extends to wire and terminal connections. For connecting a terminal to an electric wire, a special crimping tool crushes the terminal for a firm wire connection, widely used in electrical wiring.
Using a swaging tool eliminates the need for solder, requiring only wire end treatment, thus simplifying the process.
Uses of Swaging Tools
Swaging tools are employed for crimping connections between wires and terminals, as well as for fastening various fasteners. Different terminal types demand specific crimping tools, and using an unsuitable tool can result in inadequate crimping and terminal loosening.
Principle of Swaging Tools
To crimp a terminal on a wire using swaging tools, the wire’s coating must first be stripped, often using a wire stripper tool. Some swaging tools integrate wire stripper and cutter functions.
After stripping, the metal wire, when directly connected to the terminal, enables electricity flow. The tool is set and then gripped to crimp the wire. Once swaging tools are gripped, the action is irreversible, and any failure requires restarting the process.
Swaging Tools, Also Known as Crimping Tools
Swaging tools, commonly referred to as ‘crimping tools’ or simply ‘crimp,’ require specific tools for various swaging tasks. They crimp diverse items like “crimp terminals,” “rivets,” and “ring sleeves.” Each size and type of terminal or rivet needs a dedicated tool, though some multifunctional tools can handle multiple sizes.
One Dollar Crimping Tool
A budget-friendly ‘swaging tool,’ or ‘snap punch,’ for “snap buttons” is available. Professional electricians in the field might use such cost-effective tools. Tools for crimped terminals and rivets are available in specialized stores and online, though the inability to physically test the tools online is a drawback.
Substitutes for Swaging Tools
If swaging tools are unavailable, substitutes like radio pliers or pliers may be considered, although not recommended. These might suffice for crimping, but they may lack the desired functionality or aesthetic. Improperly crimped rivets risk detachment at critical moments.
Crimping Rivets With Swaging Tools
Rivets, resembling nails, require swaging tools for proper installation. Pulling the nail-shaped part with the tool crushes the rivet’s end, allowing the caulking of multiple pieces. This operation is nearly impossible without a dedicated tool. Rivets, also known as “blind rivets,” “solid rivets,” or “flat rivets,” each demand a specific caulking tool.