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Piston Compressor

What is a Piston Compressor?

A piston compressor is a type of compressor that uses the reciprocating motion of a piston to compress fluid. These compressors, also known as reciprocating compressors, fall under the category of positive displacement compressors. They are widely used in both air compressors and gas compressors for various gases, including nitrogen, carbon dioxide, hydrogen, oxygen, refrigerants, and more.

Piston compressors are known for their large torque fluctuations during rotation, which can lead to increased noise and vibration. However, this issue can be mitigated by employing multiple cylinders.

Applications of Piston Compressors

1. Air Compressors

Piston compressors for air compression are commonly used in small to medium-sized applications. These range from single to multi-cylinder models and are often integrated with an air tank, pressure gauge, regulating valve, and controller. Examples include bicycle inflators and large-scale installations in factories as compressed air sources. They are also used in train doors and brakes, bus and truck brakes, construction tools, spray painting, dental applications, and food production. For high-pressure applications, multi-stage compressors are used to avoid excessive temperature rise by sequentially compressing the air in different cylinders.

2. Gas Compressors

These compressors are designed for various gases other than air, such as carbon dioxide, nitrogen, hydrogen, oxygen, LPG, LNG, ammonia, ethylene, hydrocarbons, and refrigerants. Their design includes considerations for specific gas characteristics, and compression ratios, and may range from one to six cylinders. Special types include multi-stage, oil-free, and oil-lubricated compressors. For gases like LPG and LNG, which are extremely cold at suction, oil-free compressors with special materials and structures are used for sliding parts.

3. Refrigerant Compressors

Piston compressors are also utilized in air conditioners and refrigeration units. Hermetically sealed compressors are commonly found in electric refrigerators, small to medium air conditioners, and commercial refrigeration units, where the compressor and motor are enclosed in a welded container.

Principle of Piston Compressors

The key components of a piston compressor include the piston seal, crankshaft, cylinder, inlet and discharge valves, cylinder head, drive unit, valves in the gas passage, oil supply unit, and control unit. During the intake process, the descending piston creates negative pressure, drawing gas into the cylinder. After reaching the bottom dead center, the piston begins the compression process, and once the pressure exceeds the discharge pressure, the discharge valve opens. Compressors may be driven by electric motors (induction, DC brushless, commutator, or reluctance types), hydraulic motors, or engines. DC brushless motors, in particular, are energy-efficient and easily controlled when paired with an inverter.

Other Information on Piston Compressors

1. Precautions for Use

Generation of Heat: Compression of gas generates heat due to the increased velocity and reduced distance between gas molecules. The extent of heat generation depends on the specific heat ratio and the compression ratio. Cooling systems may be necessary for certain applications.

Generation of Water: In air compressors, the atmospheric water vapor condenses into water in the compressed air tank due to increased saturation. This water must be regularly drained to prevent negative impacts on the equipment.

2. Oil-less Compressors

Piston compressors come in oil-fed and oil-less varieties. Oil-fed compressors have an integrated oil supply system, while oil-less compressors contain no oil in the discharge gas, making them suitable for applications where oil contamination is a concern. However, oil-less compressors may have slightly less durability compared to their oil-fed counterparts.

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Boiler Economizer

What Is a Boiler Economizer?

A boiler economizer is a heat exchanger that recovers heat from combustion gases in boilers, which use combustion heat to generate steam. Typically used in steam boilers that combust fuels like oil, coal, or gas, these economizers heat water to generate steam.

Also known as “coal economizers,” these devices are named for their ability to conserve coal in coal-fired steam boilers.

Uses of Boiler Economizers

Boiler economizers are primarily used to preheat the feed water to steam generators. Their advantages include reducing heat loss in combustion gas, thereby improving boiler efficiency. For instance, a 20°C recovery in combustion gas temperature can enhance boiler efficiency by approximately 1%. They also help in decomposing gases in feed water, reducing thermal stress in drum-type boilers.

Apart from boilers, economizers also find use in recovering heat from diesel engine exhaust gases to generate steam, beneficial for diesel generators and marine engines.

Boiler Economizer Principle

A steam boiler comprises several heat exchangers, including the economizer, which recovers heat from combustion gases. The key components include:

1. Superheater:

Generates high-temperature, high-pressure steam from recovered heat, used in power plants to drive turbines for electricity generation. –

2. Reheater:

Reheats steam post-turbine rotation for use in medium or low-pressure turbines.

3. Economizer:

Recovers additional heat energy from combustion gas to preheat water supplied to the superheater, thereby boosting boiler efficiency.

Types of Boiler Economizers

1. Classification by Combustion Gas and Feed Water Flow Direction:

Includes parallel flow, counter-current flow, and mixed-flow types, with counter-current offering the highest efficiency.

2. Classification by Degree of Heating:

Divided into non-evaporative (common in economizers) and evaporative types. Non-evaporative economizers keep the feed water temperature below saturation at the outlet, while evaporative types partially heat water to evaporation.

Structure of Boiler Economizer

Boiler economizers generally comprise steel tubes, either bare or finned, arranged for continuous water flow from inlet to outlet. These tubes are often U-shaped for efficient heat transfer.

Other Information on Boiler Economizers

Standards: Relevant standards include JIS B0126 (Glossary of terms for thermal power plants-Boilers and auxiliary equipment) and JIS B8201 (Steel boilers for land use-Stationary steel boilers-Construction).

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Fuel Cooler

What Is a Fuel Cooler?

A fuel cooler is a device designed to cool fuel in engines. By cooling the fuel, which can become hot during engine operation, it helps prevent damage to engine components and maintains fuel temperature within an optimal range. Additionally, cooling fuel increases its density, improving combustion efficiency and, consequently, the engine’s propulsion and fuel economy.

Applications of Fuel Coolers

1. Aircraft:

In aircraft engines, high-temperature combustion gases can degrade fuel. As a result, fuel coolers are employed to manage internal temperatures and extend engine life.

2. Rockets:

Rocket engines operate at extremely high temperatures during the combustion of fuel and oxidizers. Fuel coolers help regulate this process, stabilizing propulsion and maximizing thrust.

3. Gas Turbines:

Used in power plants, gas turbines benefit from fuel coolers for efficient fuel combustion and power generation.

4. Submarines:

Operating under high-pressure, high-temperature conditions, submarines utilize fuel coolers to maintain diesel fuel at optimal temperatures for prolonged underwater navigation.

Principle of Fuel Coolers

Fuel coolers work by allowing hot fuel to flow through pipes or tubes, while a cooling medium like water circulates around the fuel, absorbing heat. This heat exchange cools the fuel while heating the medium, which is then discharged and often recirculated. The cooled fuel is then ready for the combustion process.

How to Select a Fuel Cooler

1. Capacity:

Selection should be based on the fuel’s flow rate and temperature differential, ensuring the cooler is adequately sized.

2. Fuel Type:

Cooler materials and designs should be compatible with the specific fuel used, such as jet or diesel fuel.

3. Refrigerant Type:

The choice of refrigerant, including water, cooling oil, fluorocarbons, or liquid nitrogen, depends on its properties and the required cooling capacity. Fluorocarbons are often compressed for enhanced cooling, while liquid nitrogen is released into the atmosphere post-use.

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Industrial Water Pump

What Is An Industrial Water Pump?

Industrial water pumps are used in factories and production facilities for various purposes. These pumps are distinct from those used in building equipment or water and sewage systems due to their ability to handle various fluids, often mixed with different substances.

Applications of Industrial Water Pumps

1. Production Use:

Employed for cooling water supply and drainage in various industries like machine shops, chemical plants, and agricultural irrigation. Also used in semiconductor factories for cooling and clean room applications.

2. Power Generation:

Essential for supplying high-pressure water to boilers in power plants and for cooling equipment, including in cooling towers.

3. Air Conditioning and Fire Extinguishing:

Utilized in air conditioning systems in factory buildings and for water supply and drainage in fire extinguishing equipment.

Principles of Industrial Water Pumps

1. Positive Displacement Pumps:

Change volume to intake and discharge water under pressure, including reciprocating and rotary types. Examples are piston pumps, plunger pumps, and gear pumps.

2. Non-Displacement Pumps:

Also known as turbo-type pumps, they use impellers to convert velocity energy into pressure for water discharge. Types include centrifugal, semi-axial, and axial pumps.

3. Special Type Pumps:

Designed for specific applications such as submersible pumps, which operate underwater and use various pump types like cascade and volute.

Other Information on Industrial Water Pumps

For Cleaning: High-pressure washing pumps with warm water, usually operating at 20~30 MPa. For Residual Water: Submersible pumps capable of draining water down to 1mm, suitable for draining out hollows. For Sewage Drainage: Submersible pumps designed for sewage and wastewater, made of materials like stainless steel and resin. For Chemical Use: Submersible pumps for chemical sewage, constructed from stainless steel and titanium.

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Electrostatic Generator

What Is An Electrostatic Generator?

An electrostatic generator is a type of generator that generates static electricity or high-voltage, low-current electricity.

It is sometimes referred to as an electrostatic generator or electromotive generator. In most cases, products that generate static electricity are sold under product names such as electrostatic high-voltage generators and electrostatic guns.

Uses of Electrostatic Generators

Electrostatic generators and electrostatic generators can be used to observe discharge phenomena and to check the conductivity of materials by generating static electricity. For this reason, these devices are used in experiments in science education and nuclear physics.

They can also generate high voltages, and their industrial applications include power supplies for X-ray tubes, medical care, and food sterilization. Today, however, semiconductor circuits are used more often than electrostatic generators as practical high-voltage power sources.

Electrostatic spray guns and various types of electrified guns used in electrostatic painting utilize the principle of electrostatic generation. Electrostatic painting is an industrial technique in which paint particles are charged with static electricity and evenly adhere to the coated object. Electrostatic testers can also be considered a variant of electrostatic generators as a device that artificially generates static electricity. Specific examples of the use of static guns are as follows

  • Attracting non-metals such as paper, foil, and plastic sheets to metals (plates)
  • Charging performance testing (paper, plastic sheets, fibers, etc.)
  • Adsorption of plastic and ceramic powders
  • Electrostatic application of fine powders
  • Power source for electret production
  • Power source for electrospinning equipment for nanofiber production

Principle of Electrostatic Generator

Electrostatic generators use friction between objects to generate static electricity. A typical example of an electrostatic generator that uses frictional charging is the Van de Graaff generator. The Van de Graaff generator is a device that generates an electrical charge by rotating a belt over two rollers, which carries the charge and charges a hollow metal sphere with an electrical charge. Vandegraaff generators generate a high-voltage DC voltage, but the current generated is low.

Other electrostatic generators include electro-force machines, which spin glass disks and electrify them by friction, and Wimshurst induction electromotive generators, which use two disks and several metal fan strips on the disks to electrify them. The Wimshurst-type induction electromotive generator is an electromotive generator that uses electrostatic induction rather than frictional electromotive force.

EHD generators are generators that use a charged fluid to carry an electrical charge.

Types of Static Generators

As mentioned above, electrostatic generators that use frictional charging include Van de Graaff generators and electro-force machines. In addition, the Wimshurst induction electromotive generator is an electromotive generator that uses electrostatic induction. In addition, a type of device called a charging gun or discharge gun is a device that generates static electricity by simply pulling a trigger on an object, as the electrode at the tip of the gun is electrically charged by simply pulling the trigger.

By application, there are those for demonstration experiments used for educational purposes, and those used for industrial purposes such as electrostatic painting. The size of the device and output voltage vary greatly depending on the device. If used, it is necessary to select the right one for the application.

Other Information on Electrostatic Generators

Principle of Electrostatic Generation

Electric charges exist in the atoms that make up matter. Among the components of an atom, those with a positive charge are the nucleus and those with a negative charge are the electrons.

When two objects rub against each other due to friction, electrons are transferred from one to the other, resulting in the accumulation of a negative charge on one object and a positive charge on the other. This state of electrical bias is called electrification and is referred to as the “generation of static electricity.

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Current Source

What Is a Constant-Current Power Supply?

A constant-current power supply is a circuit that controls and delivers a steady output current. It is sometimes referred to as a constant-current source or a constant-current stabilized power supply. While DC constant-current power supplies are more common, AC versions are also available.

Uses of Constant Current Supplies

1. LEDs:

Used for powering LEDs, as their brightness is determined by the current. A stable current supply prevents brightness fluctuations and flickering.

2. Rechargeable Battery Charging:

Essential for charging rechargeable batteries, like lithium-ion batteries in smartphones, where a constant current is needed regardless of voltage variations.

3. Power Supplies for Sensor Signals:

Employed in powering sensor signals, converting resistivity changes into voltage changes for CPU interpretation. Examples include piezoelectric elements and resistance thermometers.

Principle of Constant Current Supply Devices

According to Kirchhoff’s law, in a circuit with a power supply of electromotive force E and internal resistance r connected to a variable resistor R, the current value I is given by I = E / (R+r). A constant-current supply achieves a stable current (I ≈ E / r) by having an internal resistance r significantly larger than R.

Additionally, voltage and current sources are equivalently convertible. An ideal voltage source with electromotive force E and internal resistance r in series can be equivalent to a current source with the same internal resistance r in parallel.

Types of Constant Current Supplies

Stabilized DC Power Supply:

Includes regulated DC power supplies with the ability to switch between constant voltage and constant current modes. Control methods vary between series regulators and switching power supplies, the latter being more efficient but generating more noise.

Others:

There are also output-isolated constant-current supplies, AC constant-current units, and AC-regulated power supplies, each suited for specific applications.

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Aftercoolers

What Is An Aftercooler?

An aftercooler is a device designed to cool compressed gases. In the automotive context, it’s also referred to as an intercooler. These coolers come in two types: air-cooled and water-cooled. Their primary function is to reduce the temperature of compressed gas to a level suitable for its intended use, particularly important in air compressors where compressed air contains high moisture levels. The aftercooler condenses this moisture and facilitates its removal while cooling the gas.

Uses of Aftercoolers

1. For Air Compressors

Aftercoolers are attached to the discharge port of air compressors to cool the compressed air. This process also condenses water vapor from the atmosphere, which is inherent in compressed air, requiring its removal to prevent equipment damage. Additional moisture reduction can be achieved through drying filters filled with desiccants like silica gel.

Cooling is also crucial to prevent equipment damage, paint bubbling, contamination, or freezing in applications using compressed air. Aftercoolers also convert oil mist in oil-injected compressors into a liquid form for removal. Some compressors integrate aftercoolers for a more compact design.

2. For Gas Compressors

For gases like nitrogen, oxygen, carbon dioxide, hydrogen, and methane, which reach high temperatures when compressed, aftercoolers ensure they are cooled to appropriate temperatures. Compressors dedicated to specific gases often have built-in aftercoolers.

Principle of Aftercoolers

1. Temperature Rise of Compressed Gas

Compression increases the velocity and reduces the distance between gas molecules, generating heat. The extent of this temperature rise is determined by the specific heat ratio, varying with the gas type. For example, ideal gases like helium, hydrogen, nitrogen, oxygen, air, and carbon dioxide have specific ratios influencing their temperature increase upon compression.

2. Cooling by Aftercooler

Air-cooled aftercoolers use air to cool the compressed gas, typically reducing the gas temperature by about 10 degrees Celsius compared to ambient air. Water-cooled aftercoolers, on the other hand, use water for cooling and are ideal when industrial water supplies or cooling facilities like towers are available. In automotive applications, water-cooled intercoolers use radiators to cool the water with air.

Other Information on Aftercoolers

Advantages of Aftercoolers

Cooling of Compressed Gas: Essential for applications sensitive to heat, such as in processing animal feed, baking mixes, or plastic granules. Removal of Moisture and Oil: Effective in protecting equipment from damage caused by moisture and oil in compressed air. Utilization of Input Energy: The energy used in cooling processes like heat exchangers and blowers significantly enhances the overall utility of the compressed gas.

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Concrete Batching Plant

What Is a Concrete Batch-Type Plant?

A concrete batch-type plant is an equipment used to produce concrete by mixing aggregate, cement, water, and admixtures in a batch process.

Concrete can be produced in batch or continuous systems, but the batch system is more accurate and produces a better-quality product. Each material is measured and added from each feeder, and mixed in a mixer for a predetermined period of time to produce fresh concrete.

Uses of Concrete Batching Plants

The plant is generally installed near the site of demand, from where it is transported by mixer truck to the construction site. Fresh concrete hardens over time, so it is important for the plant to control time, and the plant is responsible for supplying the required quantity, at the required time, and with consistent quality. The plant makes meticulous production plans that can flexibly respond to demand.

For large-scale construction projects such as dams and tunnels, dedicated plants may be built near the construction site. This can be handled very efficiently. Mobile equipment is available for use in small-scale construction projects. One set of equipment can be mounted on a trailer, and the equipment can be moved to the construction site for each material to be supplied efficiently. Various sizes are available depending on the size of the project.

Principles of Concrete Batching Plants

The quality of concrete depends on the mixing ratio of materials, which is specified in JIS A 5308 Ready-mixed Concrete. Three types are available: ordinary, lightweight, and pavement. The roles of each material are shown below:

1. Cement

Cement is a setting and solidifying material. It hardens and bonds aggregates.

2. Water

Water assists the cement to harden and determines the softness of the fresh concrete. The ratio of water to cement affects the strength and workability of the concrete. A low water-cement ratio increases strength but reduces workability.

3. Aggregates

Aggregates, such as gravel and sand, account for 70-80% of concrete by weight. Aggregate is a filler, but its role is to reduce shrinkage and heat generation, and to impart stiffness and abrasion resistance. The size of the aggregate influences quality and other factors.

4. Admixture materials

Admixture materials include admixtures. Admixture is a material added in large quantities, such as an expander, to improve quality. Admixtures, such as AE water reducers, are added in small quantities to improve quality.

Structure of a Concrete Batching Plant

The plant consists of material feeders, storage facilities, weighing equipment, and mixers. Aggregate, cement, water, and admixture are weighed one batch at a time, fed into the mixer, and kneaded to produce a precise, uniform quality product.

1. Material feeder

Material feeders are installed at the top of the plant. Aggregate is mostly fed automatically using a turn head. Cement is generally fed automatically by a screen conveyor or chute.

2. Storage facilities

Storage facilities for storing materials are installed at the top of the plant. The material is automatically controlled and discharged by detection signals.

3. Weighing equipment

Weighing equipment weighs the input materials on an accurate scale. The accuracy of the scale is defined by JIS standards, and load cells with higher accuracy are generally used.

4. Mixer

A mixer is a device for mixing materials. There are various types of mixers. They include a tilting mixer shaped like the drum of a mixer truck, a tub-shaped pan mixer, and a forced dual-shaft mixer. Recently, forced twin-shaft mixers are widely used. This type of mixer is capable of mixing both hard and soft slumps in a short time.

Other Information on Concrete Batching Plants

1. Slump value of concrete

The slump value of fresh concrete is a measure of its softness before hardening. The higher the slump value, the softer the fresh concrete. Softer concrete has the advantage of being easier to work with, but its strength is reduced.

To measure the slump, place the fresh concrete in the specified slump cone, lay it down on a flat surface, and slowly pull out the cone. The height of the slump cone is the height of the concrete as it is lowered from its original height (300 mm). A large slump value causes adverse effects such as reduced watertightness, reduced durability, and increased drying shrinkage, so JIS has established a standard value.

2. Advantages of Concrete Batch Plants

  • Homogeneous production in large quantities

Large-scale equipment can produce homogeneous fresh concrete in large quantities. Each batch allows for accurate weighing of materials and superior quality.

  • Efficient production

Automation of weighing and in-plant transport is possible, enabling efficient production.

  • Efficient transportation

Since the plant can be located near the construction site, there is no need to transport the material long distances by mixer truck. Required quantities can be quickly supplied.

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Electric Duct Heater

What Is a Ducted Electric Heater?

A ducted electric heater is a device that heats air and warms objects by means of electric power.

Usually connected to a duct (a pipe that controls air flow), it raises the temperature of an object by heating and feeding air into it. It is often used for rooms such as workplaces and offices. They can be connected to the ducts of a heating and cooling system and incorporated into the central heating system of a building.

Many products use electric heating wires and are characterized by their simple structure. Because they use electricity, they are easy to install and can be used anywhere there is an electricity supply. However, it should be noted that if the unit price of electricity is high, operating costs may be high.

Some products can also circulate indoor air, helping to improve indoor air quality. Some products are also available that introduce outside air.

Uses of Ducted Electric Heaters

Ducted electric heaters are used in a variety of applications. The following are some of the uses of ducted electric heaters:

1. Residential heating

Ducted electric heaters are used as central heating systems in homes. They primarily distribute air through a central heating unit and ducts to heat different rooms in the home. This is a common heating method in cold regions and countries.

2. Commercial buildings

Ducted electric heaters are used to provide heating over a wide area in large facilities such as commercial buildings, factories, and warehouses. In these facilities, ducted heating systems can provide uniform heating for different sections of the building. They are also used in office buildings and hotels in combination with central air conditioning to provide a comfortable environment.

3. Public facilities

Ducted electric heaters are used to heat school classrooms, gymnasiums, and a variety of other facilities. They are often integrated into central air conditioning heating systems to maintain each classroom at the proper temperature. They may also be used to control room temperature in hospitals and medical clinics, and in public swimming pools.

Principles of Ducted Electric Heaters

Ducted electric heaters use electrical energy to heat air and distribute it through ducts to individual rooms in a building.

Usually, electric heating wires or electric heating coils are built in as heating elements. These components consume power and generate heat through resistance. The heat generated by these heating elements can heat the surrounding air.

Ducted electric heaters often incorporate a device called an air handling unit. The air handling unit draws air in with a fan or other device and regulates the air through filters and humidity control devices. This produces clean, comfortable heating air.

Heating air is delivered through ducts to each section of the building. Ducts are often concealed within walls and ceilings, and are structures that effectively control air flow by retaining heat as needed. Each room has an air supply outlet from the duct from which the heated air is released.

How to Choose a Ducted Electric Heater

When choosing a ducted electric heater, it is important to consider several factors. The following are factors to consider when selecting a ducted electric heater:

1. Location

The design requirements for ducted electric heaters vary depending on whether they are installed outdoors or indoors. Outdoor installation requires protection of power wiring, etc., and indoor installation is less expensive. After determining the installation location, select the product accordingly.

2. Power supply voltage

Ducted electric heaters operate on a specific supply voltage. It is important that the power supply voltage of the installation location match the operating voltage of the selected heater. Typical power supply voltages are AC110V or 1φAC110V and 3φAC220V.

3. Power

Power requirements for ducted electric heaters depend on the heating capacity of the heater. It is important to calculate the heating capacity based on the required heating capacity and select a ducted electric heater capable of heating sufficiently. Power requirements for electric heaters are specified in the product specifications.

4. Dimensions

Ducts for centralized air conditioning, for example, are designed based on the required heating and cooling capacity and the required air volume. The dimensions of this product are often chosen to match the installation space while conforming to the duct. Especially when installing in ceilings, make sure that the height and width of the product are within the allowable range.

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Cube Ice Maker

What Is an Ice Maker?

An ice maker is a machine or device used to produce ice.

They are useful for making beverages and cold dishes because ice can be easily produced. There is no need to prepare ice in advance, and ice can be produced immediately on demand.

Commercial ice machines are also designed to produce ice in a sanitary environment, providing safe, clean ice. This is a more hygienic option than homemade ice. Some ice machines can customize the shape of the ice, allowing for the production of different ice shapes to suit different needs.

However, safety and sanitation must be taken into consideration when using ice machines. It is important to clean them regularly and maintain sanitary conditions to prevent the growth of bacteria and mold.

Uses of Ice Machine

Ice machines have a variety of uses and are widely used in both residential and commercial environments. The following are some common uses of ice machines:

1. Beverages

Ice machines are widely used to serve cold beverages. They are useful for chilling beverages by adding ice to a variety of beverages, such as iced tea and soft drinks. This allows beverages produced and stored at room temperature to be instantly cooled and made drinkable.

2. Food cooling

Ice machines are often used for food cooling as well. Ice is sometimes used to cool food at salad bars and deli counters. This allows for instant cooling of foods that need to be served cold.

3. Medical care

In hospitals and medical facilities, ice is sometimes used to lower the body temperature of patients. It is common to use cooling pads or ice packs with ice water to rapidly lower high patient body temperatures. This helps to control the patient’s body temperature and treat emergencies.

Frozen instruments and materials may also be used in operating rooms and surgical procedures. Ice is advantageous in cooling such materials and protecting tissue during surgery.

4. Ice powder production

Powdered ice is a type of ice that is made by breaking ice into small particles, a characteristic that makes it easy to incorporate ice into beverages and desserts. Thus, it can be used as part of cocktails to create a refreshing cold taste in beverages. It is also used as an ingredient in shaved ice, which can be enjoyed with syrup or fruit.

Principles of Ice Machine

The operating principle of ice machines is based on the process of freezing water to make ice. First, water is supplied to the ice machine. The water is supplied from the ice machine’s supply tank or from the water supply and flows into the ice-making section of the ice machine.

The ice machine has a built-in cooling system that uses a refrigerant to cool the interior. Generally, chlorofluorocarbons or other gases are used, but environmentally friendly products often use CO2. The refrigerant is compressed and expanded to cool the inside of the ice compartment.

Ice makers often have ice molds to determine the shape of the ice. The shape of the ice depends on the design of the ice maker, and a variety of products are available, including cubes and cubicles. Ice molds allow the ice to form and maintain a consistent shape.

After a certain amount of time, the frozen ice is removed from the ice mold. Generally, a heating element, vibrator, or other device built into the ice mold is used to loosen and remove the ice.

How to Select an Ice Maker

There are several factors to consider when selecting an ice maker. The following are factors in selecting an ice machine:

1. Type of power source

There are a variety of power supply types for ice machines, including single-phase and single-phase power supplies. It is important to select an ice machine that has the appropriate power source and matches the equipment. Large commercial ice machines use a 3-phase 200 V power supply, for example, while residential ice machines are often designed for single-phase 100 V household outlets.

2. Ice mold shape

Ice machines come in a variety of ice shapes. Ice cubes and ice balls are common shapes. Select an ice maker according to the ice shape to be used.

3. Refrigerant type

Various refrigerants are used in the cooling system of an ice machine. Different types of refrigerants have different cooling efficiencies and environmental impacts. Ice machines that use energy-saving refrigerants are eco-friendlier and more economical.

4. Ice making capacity

Ice machine capacity is an important indicator of the amount of ice that can be produced per day. Select the appropriate ice making capacity to meet your demand. Commercial ice machines are capable of producing large volumes of ice and are suitable for locations with high demand.